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| 3b6 /Rice Lake Top
Master |
| On-Board
Bucket Loader Scales |
| • Accuracy
+/- 2% or better |
| • Speed
& Loader Angle Compensation |
| • Operating
Voltage: 10-30 Vdc |
| • Target
Weighing limits with visual warning, Count up or count
downloading features |
| • Intelligent
software for self-learning calibration, automatic tare
weight selection |
| (program up to 4 system on one meter) |
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|
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| Can
you really tell the difference in weight of Dry
material or Wet material? With the same
size bucket weighing dry and wet material can make a
big difference. It can be hundreds of pounds in a single
load. |
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| Complete
data management system |
| downloading
features |
• setting
of 1000 different customers with name, address, etc.
• setting
of 200 types of goods with name
• setting
50 different operators
• setting
500 truck No's.
• setting
100 projects |
PRINTER
or RS-232 outputs FUNCTIONS The following information
is printed on the ticket:
• Company
name
• Date
and time
• Operator
code No. or name
• Material
code No. or name
• Customer
code No. or name
• Number
of weighing's
• Indication
of the weight in tonnes and in cubic meters (if the
specific gravity of the material loaded has been
set)
• End
of day summary |
|
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| Angle Sensor Install |
| Angle sensing technology - inclinometer |
| An inclinometer or clinometer is an instrument for measuring angles of slope (or tilt), elevation or inclination of an object with respect to gravity. It is also known as a tilt meter, tilt indicator, slope alert, slope gauge, gradient meter, gradiometer, level gauge, level meter, declinometer, and pitch & roll indicator. Clinometers measure both inclines (positive slopes, as seen by an observer looking upwards) and declines (negative slopes, as seen by an observer looking downward). |
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|
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| Hydraulic Pressure Sensor install |
| This is one method of installing the Pressure Sensor |
| |
Indicator cab mount install |
|
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|
| TOP MASTER
one of the most technologically advanced weighing systems, despite
its ease of use (user friendliness). It has been programmed with all
the information necessary for better management of your machinery.
Graphic display of Truck loading and bucket displays for total,single
and bucket counter. Easy to read 16 character names for all data displayed,
Water proof (IP65), compact graphic display w/integrated processor.
TOP MASTER is a weighing system which can measure the load on moving
mobile machines. |
 |
User installable! |
|
Just
1 day to install & Calibrate! |
|
| WEIGHING
MODE The system is based on the measurement of the pressure
of the lifting cylinder in the up phase (by means of the pressure
transducer) and the calculation of the up speed (with proximity switches
or inclinometer). To perform the weighing just lift the arm keeping
the motor revs constant, keep the lifting lever hooked and wait for
the unit to give the whistle which signals when the system is performing
the weighing. It is important during this “whistle” not
to alter the conditions of use: the upward movement must remain constant,
as must the motor revs. The machine must work as level as possible
and should be subjected to as few jolts as possible. When the “whistle” is
finished the central unit will display weight. |
|
Some
of the key features include:
• alphanumerical
display
• Unit
of Measure Selection ( Ton, Kg, Tu, Lbs)
• Operating
Voltage: 10-30 Vdc
• Speed
Compensation
• Temperature
Operating Range: -22°F to 158°F / -20°C to 70°C
• Target
Weighing limits with visual warning, Count up or count downloading
features
• dynamic
weighing (without stopping the lifting movements)
• display
of partial weights and relative totals automatically summed
without operator intervention
• possibility
of partial zeroing for precise fillings
• setting
of 1000 different customers with name, address, etc.
• setting
of 200 types of goods with name
• setting
50 different operators
• setting
500 truck No's.
• setting
100 projects
• sum
of the partial loads going up
• subtraction
of the partial loads starting from the target
• display
of totals for goods
• 2 RS-232 outputs ports
• can
save 4 different machine calibrations (program up to 4 system on one meter)
• can
set the maximum load also if the system has a printer:
• print
tickets for each weighing
• print
total ticket at the end of each load
• end
of day (week, month or year) summary grouped together by type
of material loaded.
• date
and time TOP MASTER systems have RS-232/C serial communication
for connections with other intelligent external units: infrared
port
Optional: Top Share software for data collection via com port on meter.
Systems
Requirements: Your hydraulic systems meet manufactures
standards. Leaks in your hydraulic system may degrade the performance
this system. |
COMPLETE
SYSTEM:
• 1
Indicator Panel with Integrated Central Processor and dual mount
kit
• 1
Junction Box
• 1
Hydraulic Pressure Sensor
• 2 Angle sensor
• 1
Activating Control (Remote Control)
• 1
Set of Cables
• 1
Set of Brackets
• Advanced
Programming & Installation Manual with & Calibration
Manual.
• 2 year limited warranty |
What
You Should Know!
Why
it saves you money:
• No
more Overweight Fines: Everyone
can understands that!
• Eliminate
Legal Liabilities: With
accidents involving an overloaded trucks.
• Cut
Maintenance Costs: Reduces
maintenance expense on springs, brakes and tires cause by overloading.
• Increase
Driver Efficiency: By loading trucks to maximum legal
loads without running to the scale to check the load.
Loading
light to avoid over weight fines can cost a company thousands of
dollars a year in lost profits. When your trucks are paid for how
much weight they deliver you want your trucks to carry their maximum
load each time you send a truck on a job. Not only is it important
that your trucks carry their maximum load but your bucket loader
must be able to load the trucks quickly and accurately to be cost
effective to use. When the truck driver has to stop at the scale
get a weight to see if they are light or heavy. It can be very
costly retuning to the pit to load or unload product. This takes
valuable time and increases the cost of the product. It just makes
sense to load the truck right the first time.
| What
you should know about the Hydraulics, of any Wheel Loader. |
| • |
Do
not install any wheel loader system on any loaders that are
poorly maintained. |
| • |
Hydraulic
leak can degrade the performance of any system. |
| • |
Under
powered loader can cause hydraulics to surge. This is caused
by over sized buckets installed on your loader. |
| • |
With
each of our system you will receive helpful information that
will increase the accuracy of your system. |
|
What you
need to install scale:
• Customer
may need to drill & tap in to the
hydraulics. Customer
is responsible for hydraulic fittings for the pressure transducers
connected
to the pressure lines of the machine. You will need One flange block or tap the hydraulic line. The pressure sensors supplied are equipped with ¼” BSSP
¼NPT to ¼ BSSP adapter comes with kit.
• The
customer to have a mechanic on site to tap into hydraulic system.
• Tools
for install.
What you
need to calibrate scale:
• Calibration of this system
requires a known weight.
Most customers calibrate with on site with available materials. Scale must be calibrated at full capacity of the loader! Load a truck, verify the weight on a truck scale. Using the nudge feature in the scale indicator, correct the calibration as needed. (If calibrated with less than full capacity of bucket the weights may not be accurate)
Note: The
weighing system is hydraulic based. The hydraulic system on the machine
MUST be free of any leaks or defects. Mechanically, the machine must
be sound. Free of play in boom upper structure. Any discrepancies in
the areas will result in improper operation of the weighing system. |
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| Optional
Printer |
| 24 Column
Serial Tape Printer |
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